Application of silicon carbide in the brush roller industry
First of all, the brush roller is a roller-shaped cleaning or processing tool widely used in the industrial field. Its core functions include cleaning, polishing, deburring, etc.
Silicon carbide abrasive filament brush roller is an industrial cleaning and surface treatment tool. Its core material is nylon brush filament with added silicon carbide (SiC) abrasive
Silicon carbide has a wide range of application scenarios and technical advantages in the brush roller industry due to its unique physical and chemical properties, which are specifically reflected in the following aspects:
I. Core application areas
Metal surface treatment
For metal polishing, rust removal and precision grinding, silicon carbide brush rollers can efficiently remove the oxide layer or burrs on the surface of the workpiece while maintaining the uniformity of the processed surface. In difficult-to-process materials such as cemented carbide and titanium alloy, its high hardness and wear resistance significantly improve grinding efficiency. Industrial cleaning and maintenance
Suitable for cleaning, decontamination and maintenance of mechanical equipment, the corrosion resistance of black silicon carbide brush rollers can adapt to acid and alkali environments and extend the life of cleaning tools. Glass and stone processing
Used for glass surface cleaning, stone polishing and tombstone carving, its uniform particle size and thermal shock resistance ensure processing quality and avoid material overheating damage.
Precision manufacturing
In scenarios such as silicon wafer cutting and semiconductor grinding, black silicon carbide brush rollers can provide fine surface treatment to meet high-precision processing needs.
2. Performance advantages support applications
Wear resistance and durability
The high hardness (Mohs 9.2) and wear resistance of black silicon carbide significantly extend the service life of the brush roller and reduce the frequency of replacement.
High temperature resistance and chemical stability
It can withstand high temperature environments (up to 1800°C or more) and highly corrosive media, and is suitable for kiln equipment or related brush rollers in the chemical industry.
Improved processing efficiency
Good thermal conductivity can quickly disperse grinding heat, prevent workpiece deformation, while maintaining the sharpness of the abrasive and improving processing efficiency.
3. Typical product forms
Silicon carbide abrasive brush roller: Combining fiber substrate and black silicon carbide particles, it has both flexibility and grinding power, suitable for complex curved surface processing.
Coated abrasive brush roller: Black silicon carbide is applied as an abrasive layer on the surface of the brush body, which is used for uniform grinding over a large area.
4. Industry Development Trends
As the manufacturing industry’s requirements for surface treatment accuracy and tool durability increase, the penetration rate of black silicon carbide brush rollers in high-end fields such as aerospace and photovoltaic silicon wafer processing will continue to increase, and its composite materials and process innovations will further expand the application boundaries.
Black silicon carbide production models of Haixu Abrasives Factory
FEPA F16 F20 F22 F24 F30 F36 F46 F54 F60 F70 F80 F90 F100 F150 F180 F220 F230 F240 F280 F320 F360 F400 F500 F600 F800 F1000 F1200
JIS #16 #20 #24 #30 #36 #46 #54 #60 #70 #80 #90 #100 #120 #150 #180 #220 #240 #280 #320 #360 #400# #500 #600 #700 #800 #1000 #1200 #1500 #2000 #2500 #3000 #4000
P12 P16 P20 P24 P30 P36 P40 P50 P60 P80 P100 P120 P150 P180 P220 P240 P280 P320 P360 P400 P500 P600 P800 P1000 P1200 P1500 P2000 P2500 P3000 P4000 P5000
Green silicon carbide production model
FEPA F16 F20 F22 F24 F30 F36 F46 F54 F60 F70 F80 F90 F100 F150 F180 F220 F230 F240 F280 F320 F360 F400 F500 F600 F800 F1000 F1200 F1500 F2000
JIS #16 #20 #24 #30 #36 #46 #54 #60 #70 #80 #90 #100 #120 #150 #180 #220 #240 #280 #320 #360 #400# #500 #600 #700 #800 #1000 #1200 #1500 #2000 #2500 #3000 #4000 #6000 #8000 #10000